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Major Compressor Course Update: Simulating Performance

Let's use HYSYS to simulate the change in compressor curves, check surge dynamic simulation and model multistage compressor

Hello

In a previous article, we have talked about how centrifugal Compressors are very sensitive equipment to changes in the plant operation parameters such as gas composition, inlet pressure, and temperature, or the resistance in the discharge system such as the pressure drop in piping or in coolers or the pressure at the downstream system.


All these parameters can significantly affect the compressor's head. Now, based on the compressor's curve which shows the relationship between the gas flow rate and the compressor's head, we can get the operating point of the compressor. Through this operating point, we can get the outlet pressure, in addition to other parameters such as the motor's driver power, efficiency, and whether the compressor is in surge on in stonewall regions.


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In addition to the above, the compressor's efficiency is a significant factor to consider when purchasing the compressor. This is because the efficiency shall significantly affect the compressor's required power, which is commonly very high. That's why the change in the efficiency can dramatically affect the running cost of the compressor. In addition, a low efficiency shall yield a larger discharge temperature, which can be detrimental to the compressor and to the downstream equipment


Course Update

In my course Compressor Operation for Chemical Process Engineers, we have talked even in more detail about these concepts. We have gone through different methods to avoid a compressor's surge, in addition to the different control methods of a dynamic compressor to keep its capacity as required.


Now, I want to announce good news. I have made a huge update on the course.

I have also talked about the concept of compressors' adiabatic and polytropic efficiencies and how they impact the compressor's operation.

In addition to the above, I made a live simulation on a compressor through Aspen HYSYS, adding a compressor's curve to see the change in operating point based on different changes in process conditions and how this shall affect the compressor's head, power, efficiency, speed and outlet pressure and temperature.


Also through this analysis, we can see when the compressor is in surge or the stonewall region. We have even gone through a dynamic analysis of a compressor based on upset scenarios and see how the anti-surge controller shall behave, shall it goes into the surge region, or whether the anti-surge control is preventing the compressor from getting into surge.


In addition to the above, we have also simulated a multi-stage compressor to see how the important parameters that we should take into consideration when designing the multistage compressors such as interstage temperatures, balancing between the compression ratio and the required driver power of each stage.


Limited Time Offer On Compressors Course and on Other Courses

Because of this occasion, I am offering a discount to the compressors course, you can access the course at the cheapest price only through this email for 2 days only. Just click the below link:


Access Compressors Course!


If you'd like to access the 4 in 1 course that handles the compressors in addition to pipe sizing, pump and control valve hydraulics, the below link gives even a larger discount than buying each course alone:


Access 4 in 1 Bundle


You can also access other courses at the lowest price by clicking on the below link:


Access Discounted Courses!


If you have any questions, suggestions, or comments, or if you are facing any issues in the courses, don't hesitate to send a direct message. I am here at your service.


Have a nice Day!

Mohamad

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